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Manufacturing Engineering and Technology

Manufacturing Engineering and Technology - 6th edition

Manufacturing Engineering and Technology - 6th edition

ISBN13: 9780136081685

ISBN10: 0136081681

Manufacturing Engineering and Technology by Serope Kalpakjian and Steven Schmid - ISBN 9780136081685
Edition: 6TH 10
Copyright: 2010
Publisher: Prentice Hall, Inc.
Published: 2010
International: No
Manufacturing Engineering and Technology by Serope Kalpakjian and Steven Schmid - ISBN 9780136081685

ISBN13: 9780136081685

ISBN10: 0136081681

Edition: 6TH 10


An up-to-date text that provides a solid background in manufacturing processes, with a total of 120 examples and case studies, current and comprehensive coverage of all topics, and superior two-color graphics.

The sixth edition has been completely updated, and addresses issues essential to modern manufacturing, ranging from traditional topics such as casting, forming, machining, and joining, to advanced topics such as the fabrication of microelectronic devices and microelectromechanical systems (MEMS), and nanomaterials and nanomanufacturing.

A valuable reference text for manufacturing professionals.

Author Bio

Professor Serope Kalpakjian has been teaching at the Illinois Institute of Technology since 1963. After graduating from Robert College (with High Honors), Harvard University, and the Massachusetts Institute of Technology, he joined Cincinnati Milacron, Inc., where he was a research supervisor in charge of advanced metal-forming processes. He has published numerous papers and is the author of several articles in encyclopedias and handbooks; he has also edited various volumes and serves on the editorial boards of several journals and the Encyclopedia Americana.

He is the author of three additional manufacturing books, two of which received the M. Eugene Merchant Manufacturing Textbook Award. He is a Life Fellow of the American Society of Mechanical Engineers, Fellow and Life Member of ASM International, and Fell of the Society of Manufacturing Engineers, and is a full member (Emeritus) of the International Institution for Production Engineering Research (CIRP). He is a founding member and a past president of the North American manufacturing Research Institution.

Professor Kalpakjian has received several awards: Citation by the Forging Industry Educational and Research Foundation for best paper (1966); Citation by the Society of Carbide and Tool Engineers (1977); The "Excellence in Teaching Award" from the Illinois Institute of Technology (1970); the "Centennial Medallion" by the American Society of Mechanical Engineers (1980); the International "Education Award" by the Society of Manufacturing Engineers (1989); and the Albert Easton White Distinguished Teacher Award by the American Society for Metals International (2000).

Dr. Steven R. Schmid is an Associate Professor in the Department of Aerospace and Mechanical Engineering at the University of Notre Dame, where he teaches and conducts research in manufacturing, machine design, and tribology. As the Director of the Manufacturing Tribology Laboratory at the university, he oversees industry and governmentally funded research on a wide variety of manufacturing topics, including tribological issues in rolling, forging and sheet metal forming, polymer processing, medical device design and manufacture, and nanomechanics.

He received his Bachelor's degree in Mechanical Engineering from the Illinois Institute of Technology (with Honors) and Master's and Ph.D. degrees, both in Mechanical Engineering, from Northwestern University. Dr. Schmid is the recipient of a National Science Foundation CAREERS Award and an ALCOA Foundation Young Faculty Award. He has been a leading proponent for the integration of research and engineering education; NSF has sponsored workshops on this issue for which he has served as head of the steering committee.

He is the author of over thirty technical papers in various journals, has edited three conference proceedings, has co-authored "Fundamentals of Machine Elements," and has contributed two chapters to the CRC "Handbook of Modern Tribology." He serves on the Tribology Division Executive Committee of the American Society of Mechanical Engineers, and has held officer positions in the Society of Manufacturing Engineers and the Society of Tribology and Lubrication Engineers. He is a registered Professional Engineer an a Certified Manufacturing Engineer

Table of Contents

Table of Contents

Table of Contents
General Introduction 1

Part. I Fundamentals of Materials: Their Behavior and Manufacturing Properties 39
1 The Structure of Metals 43
2 Mechanical Behavior, Testing, and Manufacturing Properties of Materials 61
3 Physical Properties of Materials 103
4 Metal Alloys: Their Structure and Strengthening by Heat Treatment 114
5 Steels: Production, General Properties, and Applications 152
6 Nonferrous Metals and Alloys: Production, General Properties, and Applications 176
7 Polymers: Structure, General Properties, and Applications 198
8 Ceramics, Graphite, and Diamond: Structure, General Properties, and Applications 225
9 Composite Materials: Structure, General Properties, and Applications 242

Part. II Metal-Casting Processes and Equipment 261
10 Fundamentals of Metal Casting 265
11 Metal-Casting Processes 287
12 Casting Design, Materials, and Economics 334

Part. III Forming and Shaping Processes and Equipment 353
13 Rolling 357
14 Forging 381
15 Extrusion and Drawing 417
16 Sheet-Metal Forming 444
17 Powder Metallurgy 499
18 Forming and Shaping Plastics and Composite Materials; Rapid Prototyping 529
19 Forming and Shaping Ceramics and Glass 573

Part. IV Material-Removal Processes and Machines 589
20 Fundamentals of Cutting 594
21 Cutting-Tool Materials and Cutting Fluids 635
22 Machining Processor for Producing Round Shapes 662
23 Machining Processes for Producing Various Shapes 716
24 Machining and Turning Centers, Machine-Tool Structures, and Machining Economics 758
25 Abrasive Machining and Finishing Operations 781
26 Nontraditional Machining Processes 825

Part. V Joining Processes and Equipment 853
27 Fusion Welding Processes 858
28 Solid-State Welding Processes 885
29 The Metallurgy of Welding; Welding Design and Process Selection 908
30 Brazing, Soldering, Adhesive Bonding, and Mechanical Fastening Processes 928

Part. VI Surface Technology 953
31 Surfaces: Their Nature, Roughness, and Measurement 957
32 Tribology: Friction, Wear, and Lubrication 969
33 Surface Treatment, Coating, and Cleaning 990
34 Fabrication of Microelectronic Devices 1012

Part. VII Common Aspects of Manufacturing 1033
35 Engineering Metrology and Instrumentation 1035
36 Quality Assurance, Testing, and Inspection 1068
37 Human-Factors Engineering, Safety, and Product Liability 1100

Part. VIII Manufacturing in a Competitive Environment 1115
38 Automation of Manufacturing Processes 1118
39 Computer-Integrated Manufacturing Systems 1171
40 Competitive Aspects of Manufacturing 1216
Index 1245